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Meeting demands for manufactured medical implants

Technical Publication

Meeting demands for manufactured medical implants

Technical Publication

Meeting demands for manufactured medical implants

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Material Densification

Material Densification
Material densification is a critical process for many manufacturing and materials processing applications. By using high-pressure techniques, materials such as metals, ceramics, and composites can be compressed to higher densities, resulting in increased mechanical properties and performance.

Sheet Metal Forming

Sheet Metal Forming
Flexform™, also called fluid cell forming, is a low-cost sheet metal forming process designed for both prototyping and lower volume parts production.

Battery Processing Systems

Battery Processing Systems
All-solid-state battery (ASSB) technology has been under development for years, offering significant improvements in safety, charging times, and energy density. Quintus has been at the forefront of this innovation, providing advanced isostatic pressing solutions to support all-solid-state battery production from the lab to full-scale manufacturing.

High Pressure Processing

High Pressure Processing
Quintus Technologies’ High Pressure Processing (HPP) is a natural, scientifically validated technology for food preservation. HPP delivers food safety benefits, extends shelf life, and maintains flavor, freshness, and nutrients. It uses ultra-high pressure instead of high temperatures or preservatives to inactivate foodborne pathogens, reduce waste, and deliver natural, nutritious products.

HIP parameters

Each material has unique HIP requirements. Quintus experts can help you optimize process parameters for efficient, high-performance results.

Common HIP parameters for reliable results

Standard Hot Isostatic Pressing (HIP) parameters are defined by the material system and its densification behaviour. Core variables include temperature, pressure, and hold time, which are selected to achieve a fully dense structure.It is also important to note that for HIP to be successful, a gas-tight surface is needed, which usually equates to a density of above 92-95% of theoretical density.Representative parameters for common materials are shown below:

Aluminium

Grade
Temperature (°C)
Pressure (MPa)
Hold time (min)
Various
460-540
100
120-180
7050
454
100
120-180
AlSi7Mg/AlSi10Mg
510-520
100 minimum
180 +/- 60
CP1
400
100 minimum
240
F357/A356
496-524
103 +/- 3
120-360

Ceramic

Grade
Temperature (°C)
Pressure (MPa)
Hold time (min)
Alumina
1400-1600
100-200
60-240
Boron Carbide
1900-2000
200
240
Mg-spinel
1600-1800
150-200
240-600
Silicon Nitride
1600-1800
150-200
240
ZTA
1400-1550
150-200
240
ATZ
1400-1500
150-200
240
YPSZ
1200-1450
150-200
240
c-ZrO2
1600-1800
150-200
240
Yttria
1500-1600
150-200
240

Cobalt

Grade
Temperature (°C)
Pressure (MPa)
Hold time (min)
Co-28Cr-6Mo (F75)
1185-1220
100
240 +/- 60

Copper

Grade
Temperature (°C)
Pressure (MPa)
Hold time (min)
CP Cu
900-950
100
120-180
CuCrZr
900-950
100
120-180
GRCop-42
950
100
180
GRCop-84
950
100
180

Intermetallic

Grade
Temperature (°C)
Pressure (MPa)
Hold time (min)
TiAl
1200-1300
100-200
240

Nickel

Grade
Temperature (°C)
Pressure (MPa)
Hold time (min)
Haynes 282
1200-1280
100
240
Hastelloy X
1150-1180
100
60-240
Alloy 625 (N06625)
1120-1175
100 minimum
240 +/- 60
Alloy 718 (N07718)
1120-1185
100 minimum
240 +/- 60
IN738
1150-1250
150 minimum
240
IN939
1150-1200
150 minimum
240
MarM247
1185-1250
150 minimum
240

Precious mteals

Grade
Temperature (°C)
Pressure (MPa)
Hold time (min)
Gold
700-800
100-200
60-120
Platinum
1200-1400
100-200
120-240

Stainless steel

Grade
Temperature (°C)
Pressure (MPa)
Hold time (min)
304/316L
1120-1163
100
240 +/- 60
15-5PH
1120-1185
100
240 +/- 60
17-4PH
1120-1185
100
240 +/- 60
Duplex 2205
1050
150
120
Duplex 2507
1150
150
120

Steel

Grade
Temperature (°C)
Pressure (MPa)
Hold time (min)
4340
1135-1160
100 minimum
240 +/- 60

Refractory

Grade
Temperature (°C)
Pressure (MPa)
Hold time (min)
TZM
1500-1600
100-200
120-240
Niobium C103
1600
100
180-240
Tungsten
1600-2000
100-200
120-240

Titanium

Grade
Temperature (°C)
Pressure (MPa)
Hold time (min)
Ti64
895-955
100
180 +/- 60
CP Ti
895-955
100 minimum
180 +/- 60

Optimize material performance with advanced HIP technologies

Material properties can be further enhanced by adjusting process parameters using Quintus HIP equipment. Some optimizations are also supported by our High Pressure Heat Treatment (HPHT™) technology, which combines HIP and heat treatment in a single controlled cycle. HPHT enables precise control of temperature, pressure, and thermal profiles—improving process efficiency, reducing cycle time, and enhancing microstructural uniformity.

Examples of possible adjustments include:
  • Reduced soak time combined with higher pressure or temperature to improve productivity.
  • Lower processing temperature to maintain smaller grain size, typically with higher pressure.
  • Controlled cooling rate to perform solutionizing steps in-situ.
  • Adjusted heating rate to prevent cracking in sensitive alloys.
  • Independent pressure control for different sectors within the HIP recipe.

  • Use of Quintus Purus® clean HIP processing to avoid surface reactions.

Quintus Technologies provides extensive expertise in process development and optimization through our global 168网开奖查询记录结果:Application Centers for Material Densification. These facilities allow testing and validation of HIP parameters under real conditions using full-scale Quintus systems, helping customers refine processes, qualify new materials, and accelerate production readiness.

Contact us to learn more about optimizing HIP parameters for your specific material and application.

Application Centers for High Pressure Food Processing (HPP)

Application Centers services are available to any food or beverage company wanting to advance the commercial growth of HPP foods.

Advance the commercial growth

Despite thousands of commercial HPP products currently available around the globe, one source of continued frustration to more food companies is the time involved in the realization of new HPP product market rollouts. Quintus Technologies HPP Application Centers’ main objective is to reduce these delays by putting internal and external HPP expertise to work.The Centers menu of services spans the entire HPP development process, from optimized product formulations and packaging to in-house pathogen studies and assistance with HACCP implementation and regulatory compliance. In both scope and pace, evaluation and support offerings are geared to accelerate the speed at which processors bring new HPP products to market.Application Centers services are available to any food or beverage company wanting to advance the commercial growth of HPP foods.

Accelerating New Product Launches

HPP facilitates the development of unique foods without sacrificing product taste, nutrition, and refrigerated shelf life while avoiding food safety risks. That meets the increasing customer demand for healthier, preservative-free and safer food.To ensure compliance with regulatory requirements, Quintus provides in-house, validation challenges, and shelf-life studies to save time and ensure business opportunities are capitalized in an efficient manner.Working directly with the Quintus Application experts and HPP Food Scientists minimizes the need for third parties while providing better control of the timeline for market launches.
Book a visit

USA
To visit Quintus Technologies’ application center in the USA, contact their customer service team to schedule your visit. You’ll get to see their high-pressure solutions in action and meet with their technical experts.

Europe
Schedule a visit to Quintus Technologies’ application center in Europe by contacting their customer service team. During your visit, you’ll get to see their equipment and learn more about their high-pressure solutions and services.

Book a visit

FAQ

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Go to answer
Given the horizontal press design enabling one-directional material flow, the available range of large vessel volumes and existing automation solutions of our integration partners, the throughput of a high-volume production line will not be bottlenecked by the Warm Isostatic Pressing (WIP) process if sized correctly.
Go to answer
The cost of warm isostatic cell processing in GWh scale production is projected to be in the lower EUR cent area per kWh.

Please discover our latest findings in our white paper for more detailed information on cost aspects:
Whitepaper | Throughput and cost analysis of solid-state battery production | Quintus Technologies

Go to answer
From the two vessel technologies, mono-block and wire-wound, the wire-wound technology systems can be scaled up to a cylinder volume of 2000 L.
Go to answer
Most commonly the warm isostatic processing step is located after pouching and sealing of the cell, enabling the press to be located outside of dry room conditions.Although the battery industry is focused on pressing complete multilayer cells, it is also possible to press electrodes and solid electrolytes by themselves before stacking.
Go to answer
The Quintus warm isostatic battery presses are able to deliver pressures up to 600 MPa and temperatures of up to 145 °C.
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